Basic Considerations when Choosing a Palletizing Strategy

Robotics technology is advancing at a furious rate and the number of industries investing in robotics continues to rise every day. Palletizing robots have especially become important. The workplace has become much more interesting with palletizing robots taking up the more mundane and repetitive tasks.

A palletizing robot is great to have and it comes with myriads of benefits. When considering a palletizing strategy, there are a few considerations to keep in mind. Palletizing methods include the following:

  • Manual palletizing procedures
  • Conventional palletizing
  • Robotic palletizing

Many business people opt for manual opt for manual palletizing or none at all. However, the popularity of the palletizing robotic continues to rise. The benefits of using robots in palletizing are fast catching on.

The fact that many business people opt to use palletizing in whichever form shows that palletizing is important especially in manufacturing and warehouse operations. Without palletizing, operations may be slow or ineffective in a company and this would affect customer commitments. This would ultimately affect production and the profits would begin a steady decline.

It is therefore necessary to have some form of palletizing in your company if you are to break even. To be sure that you are selecting the right strategizing option, take the following considerations in relation to your needs:

  1. Palletizing and Line Efficiency

It is imperative that you consider the palletizing function in relation to the overall distribution or production system. Operating performance is important too. In addition, the speed of the operation also matters. Ultimately, you will go with the choice of palletizing system that promises the most benefits. Speed in business is a very important factor.

  1. Packaging Trends

Palletizing is undergoing changes. Considerations such as the fragility of materials, smaller items and more totes are creating challenges for palletizing. In a few cases, the pallet becomes the method used for consumer display. Stacking patterns and pallet stability may be greatly affected by factors such as these.

  1. An Increment in the Number of SKUs

Stock Keeping Units have increased thanks largely to e-commerce which has increased the variety of pack sizes and case sizes. This also includes large packs which are meant for club stores and small ones that are convenient. A palletizing robot would work well with these because it can be programmed for rapid and tool-less changeovers. Palletizing robots are built to continually adapt.

  1. The Load Configurations

Load strength is an important factor to consider. Pallet loads are constructed with factors such as end-of-aisle display loads, reduced pack strength and label out preferences.  Good palletizing options enable frequent pattern changes and also include various options that support load strength. These options include:

  • Stretch film
  • Tier sheets
  • Shorter loads
  • Trays
  • Corner boards
  • Cap sheets
  1. Safety Requirements

Robotic palletizing options must follow stringent rules as required by law. Investing in a palletizing solution in your premises requires you to be knowledgeable about the safety standards that are applicable.

  1. Challenges of the Labor Market

The minimum wage seems to go up every year. The labor market reports a decline in qualified workforce and there is the high turnover rate in manual palletizing to take into consideration. Robotic palletizing would work in such a situation because it takes care of all the aforementioned issues.

With these factors in mind, you might want to consider which palletizing option would work best for your business. However, it is safe to say that robotic palletizing would provide solutions to almost all the factors highlighted here. Concerns such as the shortage of labor, production costs, labor costs, high worker turnover as well as speed and efficiency would be solved by a single palletizing robot.

There is a lot to be said about the benefits of having robots in manufacturing industries and warehouse operations. The benefits far outweigh any concerns to do with investment costs since the return on investment (ROI) is almost immediate.

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